Fuel Storage
In order to be safe, the smaller fuel canisters or the large refueling tank needs to be stored away from the main building or complex. Adding to the safety factor, it is required that "No Smoking" signs are prominently displayed in the vicinity. Ideally, the fuel tanks must be stored in a secure enclosure which can just be accessed by authorized employees. It is important for the operator's safety, and everyone they work with, that these safety regulations are strictly followed.
The fuel enclosure itself has to be protected from vehicle impact. Using retaining systems such as concrete bumpers for instance, can carry out this job. Other retaining methods can be used. It is also necessary to have a fire extinguisher nearby at the refueling station. Furthermore, anybody who is operating the fueling station is required to be trained and also has to be trained to effectively and safely operate the fire extinguisher. With regards to the fuel aspect, safety is of utmost importance.
Operator Training
The Occupational Safety and Health Administration requires that all operators using a forklift should be correctly trained. This training covers a classroom part in addition to hands-on training. When completing the training session, the person needs to be tested to be able to show that they understand the training materials. A part of this training also includes the correct way of the refueling process of the lift truck. The training also includes site-specific procedures and the precautions involved for the refueling of any unit they might be driving.
Medical Treatment
Material Safety Data Sheet or MSDS must be located inside all facilities where lift trucks are operating. This center would include the MSDSs for all solvents and chemicals which are utilized on site. This would also cover the propane that is used to refuel the unit, along with the acid in the forklift battery.
The MSDSs sheets are required to be available to all workers all the time. For instance, if an exposure incident happens, the person has to be evaluated right away. If any medical attention is required, to must be given without any delay. Generally, if you are uncertain if medical treatment is required, as a general rule; have a medical doctor examine the injury if you really think it is severe. Better to be safe than sorry.